AI Services / Visual Inspection

AI visual inspection — defect detection that runs 24/7

Vision models on production lines that detect defects, anomalies, and quality issues in real time. Reduces scrap, catches issues downstream, and operates without fatigue — at line speed.

24/7
Inspection uptime
98%+
Defect detection rate
<30ms
Per-frame inference
60%
Scrap reduction

Why Empiryx

Why our visual inspection runs on the floor, not in a lab

Real-time vision on production lines, not after-pack samples
Anomaly detection tuned to your defect distribution, not generic
Edge deployment on factory-floor hardware where latency matters
Alert routing to operators, dashboards, and MES systems
Continuous labeling loop — production data feeds the model
Human-in-the-loop review on borderline cases, not all cases

Expertise

Visual inspection skills we specialize in

01

Anomaly detection

Detect defects against the 'normal' distribution — no need to label every defect type.

02

Real-time inference

Edge deployment for sub-50ms inspection on high-throughput lines.

03

Dashboards & alerts

Visual dashboards for operators, alerts for out-of-spec production runs.

04

Edge deployment

Models deployed on factory floor hardware — IPCs, GPUs, smart cameras.

Expertise

Roles & capabilities we specialise in

A deeper look at the specialists we place and the work they ship.

Anomaly detection

Patchcore, PaDiM, and self-supervised baselines for 'normal vs. defect'.

Real-time inference

TensorRT, ONNX, and edge GPU pipelines for sub-50ms inspection.

Edge deployment

IPCs, smart cameras, and factory-floor GPUs — not cloud round-trips.

Labeling loop

Active learning over production frames; borderline cases routed to reviewers.

Dashboards

Operator views, defect trends by shift, and out-of-spec alerts per line.

MES integration

Alerts routed to manufacturing execution systems where you already work.

Industries we serve

Built for high-stakes sectors

Domain-aware engineers who understand your sector's constraints — not just the syntax.

Manufacturing

Defect detection on production lines

Electronics

Printed board and assembly inspection

Pharma

Vial, label, and packaging inspection

Food & Bev

Fill level, seal, and contaminant detection

FAQ

Answers to common questions

Process

How it works

01

Line audit

We map the line, the cameras, the defects, and the throughput target.

02

Pilot deployment

We deploy on a single line with dashboard and alerts — typically 4–6 weeks.

03

Tune & label

We tune on real production data and run a continuous labeling loop.

04

Roll out

We extend to multiple lines with documented runbooks and SLA monitoring.

Get started

Catch defects before they leave the line

Tell us the line. We'll bring the cameras, the model, and the dashboards.

Let's talk

Tell us what you're building

Share your engineering goals and the Empiryx team will respond within 24 hours with a tailored path forward.